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Old 14-08-2011, 12:25 PM
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Default Booby eyes !

Folks
If I want to make booby eyes from blocks of plastozote are there professional tools available to cut them out ?
Or have I to mackle some up ?
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Old 14-08-2011, 12:29 PM
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Default Re: Booby eyes !

Get an old car aerial and cut tube to the diameter you require then file it slightly to greate an edge, not much, then stick in a cordless drill, i find if you drill at full speed but don't push through too quickly you get a smoother tube, ian
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Old 14-08-2011, 12:44 PM
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Default Re: Booby eyes !

I would second the car aerial idea, you either get one from a scrap yard or off eBay, I used a hook sharpener to put an edge and then just twist throughout the plastazote , the more you twist the smoother the edge. I don' t use a drill but i' m sure it would work. The advantage of the aerial is that you get several diameters of tube to use.
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Old 14-08-2011, 12:45 PM
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Default Re: Booby eyes !

Does the core of plasto go up inside the ariel or stay in the block?

What is the length of the piece of ariel in the drill chuck?
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Old 14-08-2011, 12:52 PM
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Default Re: Booby eyes !

Yes the foam stays within the cutter but comes out easily with your finger nails! i cut my cutter to two and a half inches as i was using a drill, it works a treat, send me your address and i'll send some samples to show how well they turn out, ian
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Old 14-08-2011, 01:04 PM
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Default Re: Booby eyes !

R ian
PM sent
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Old 14-08-2011, 01:11 PM
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Default Re: Booby eyes !

I use the ariel as well.
Getting harder to find at the scrappy though.
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Old 14-08-2011, 01:32 PM
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Default Re: Booby eyes !

I bought a set of hollow punches on ebay. When sharpened up a bit they are great. The eyes come out trough the side and you can cut them anything between 2.5 and 10 mm.8pc HOLLOW PUNCH SET 2.5 - 9mm HOLE PUNCHES CARD | eBay
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Old 14-08-2011, 01:45 PM
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Post Re: Booby eyes !

I came across some old pieces of split cane rods at a car boot sale, I bought them and I cut off the female ferrules which are made of brass and after filing round the edges ended up with four cutters of different diameters I just slowly twist them through the plastazote block and presto booby eye at the size I require. A rub every now and then with fine emery paper keeps the sharp edge on them. I never thought of using a drill gun but I will now.
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